Counterfeit components are a concern in a number of industries, but
they’re especially worrisome in the world of automotive, where fake
parts can lead to serious safety concerns. The problem has gotten worse in
recent years, and is now considered a global phenomenon.
The
Center for Responsible Enterprise and Trade (CREATe), a non-governmental organization (NGO) that helps companies around the world
prevent piracy, counterfeiting, trade-secret theft and corruption, has
researched the issue of counterfeit auto parts and published some chilling
facts. According to CREATe:
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In India, the use of counterfeit auto parts is believed to have resulted in
25,400 deaths and more than 93,000 injuries in 2009. The most frequently
counterfeited parts included bearings, brake pads, rubber rings, axle boots
and suspension parts – all of which impact safety.
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An adviser to Saudi Customs estimates that half of all fatalities due to
accidents on Saudi roads are caused by fake spare automobile parts.
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Authorities in Northern Ireland have seized fake brake pads branded as
genuine Volkswagen, SEAT, Skoda and Audi parts. The unsafe brake pads were
held together by glue and could disintegrate when braking at high speeds.
Officers from the UK Anti-Counterfeiting Group also found brake pads made
from compressed grass, which burst into flame when the brakes were applied.
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The National Highway Traffic Safety Administration warned, in 2012, that
counterfeit bags were available for about 250,000 cars in the U.S. vehicle
fleet and that these counterfeit bags posed an “extreme safety
risk.”
What can be done
One of the ways to combat counterfeiting is to shore up vulnerabilities in the
automotive supply chain, so it’s harder to introduce fakes into
legitimate channels and harder to divert authentic products into grey-market
channels.
Many manufacturers already use RFID tags to track and trace parts through the
automotive supply chain, and this helps reduce vulnerability. But a new
generation of tags, equipped with functions for secure authentication, offer
extra features specifically aimed at combating counterfeits.
Next-generation RAIN RFID tags
The new tags are part of NXP’s widely used
UCODE family of passive RAIN RFID tags operating in the UHF frequency range. They use a unique, factory-locked transponder ID (TID) number, for easy
product serialization. They also include memory for storing the Electronic
Product Code (EPC), to make inventory and warehouse management faster, more
efficient and more accurate. In addition to the EPC memory, they also include
user memory for storing valuable product data, such as manufacturer and lot
number. The user memory can even be loaded with work-in-progress data, down to
the specific operator and machine that built the part.
The new RAIN RFID tags add several features for increased security. They
include a digital signature which offers enhanced electronic protection and
can be used as a first alert for counterfeit products.
Additionally, RAIN RFID tags now also support cryptographic security,
including cryptographic product authentication. This represents the highest
level of protection because the transactions between the tag and the reader
are dynamic and unique every time, always based on cryptographic computations
done with the help of secret keys which never leave protected security vault
embedded inside the microchip. All of this gives original parts manufacturers
high level of certainty that they can effectively and quickly identify fake
products which enter into their supply chain.
Beyond automotive
The need for increased security in the automotive industry was one of the
reasons why NXP developed the new UCODE products, but the tags can, of course,
be used to protect products in other supply chains, too, such as fast-moving
consumer goods (FMCG), luxury items, consumer electronics and more.
Join the conversation
Do you have direct experience with counterfeit products entering the supply
chain? What other methods, beyond item tagging and authentication, might
manufacturers consider in the fight against fakes?
Related links
NXP UCODE products
NXP application page for inventory and supply-chain management